{
  "revision": "rs06-profile-r02",
  "checked_date": "2026-10-28",
  "procurement_policy": "Domestic sellers preferred; imported brands allowed when sold through a Korean seller.",
  "scope": "New r02 chassis only; existing motor and leg support procurement is linked separately.",
  "status": "Planning quantities and public seller listings; no quote, order, stock or delivery confirmation.",
  "manufacturer_country_verified": false,
  "supplier_cad_imported": false,
  "prices": null,
  "items": [
    {
      "id": "longitudinal_profiles",
      "quantity": 4,
      "model": "HFS5-2020",
      "length_mm": 340,
      "rail_centers_y_mm": {"upper": [-145, 145], "lower": [-125, 125]},
      "additional_machining": "TPW: both ends M5 tapped, nominal depth 15 mm",
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110302683830/",
      "spec_source": "https://kr.misumi-ec.com/pdf/fa/2013/p1935.pdf",
      "note": "Configure current length and TPW options before ordering; legacy catalog price and lead time are not used."
    },
    {
      "id": "lower_crossmembers",
      "quantity": 2,
      "model": "HFS5-2020",
      "length_mm": 230,
      "additional_machining": "No end taps",
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110302683830/"
    },
    {
      "id": "profile_tnuts",
      "quantity": 20,
      "model": "HNTT5-5",
      "thread": "M5",
      "series": "5 series, 6 mm slot",
      "allocation": {"lower_gussets": 12, "top_straps": 4, "tray": 4},
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110302607960/?HissuCode=HNTT5-5",
      "cad_proxy_dimensions_mm": [8, 8, 3],
      "cad_proxy_matches_supplier_geometry": false,
      "supplier_fit_qualified_for_any_slot_joint": false,
      "note": "Nut and all profile slots use placement proxies, not supplier CAD. Pre-insertion nut; final outer dimensions, bolt engagement and slot clearance require supplier drawing."
    },
    {
      "id": "haa_stator_screws",
      "quantity": 32,
      "model": "CB3-8",
      "thread": "M3",
      "under_head_length_mm": 8,
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110100141750/?HissuCode=CB3-8",
      "design_counterbore_mm": {"diameter": 5.8, "depth": 3.1},
      "nominal_plate_floor_mm": 1.9,
      "nominal_motor_insertion_mm": 6.1,
      "note": "32 screws = 8 per HAA motor. Counterbore floor strength and allowable torque are unvalidated."
    },
    {
      "id": "profile_end_screws",
      "quantity": 8,
      "model": "UBCB5X16",
      "brand": "SPS/UNBRAKO",
      "thread": "M5",
      "under_head_length_mm": 16,
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/221000552984/?HissuCode=UBCB5X16",
      "spec_source": "https://in.misumi-ec.com/vona2/detail/221000552984/?HissuCode=UBCB5X16",
      "nominal_family_head_mm": {"diameter": 9.5, "height": 2.75},
      "design_counterbore_mm": {"diameter": 9.8, "depth": 3},
      "nominal_plate_floor_mm": 2,
      "nominal_profile_insertion_mm": 14,
      "nominal_tap_depth_mm": 15,
      "note": "Only 1 mm nominal bottom margin; effective full-thread depth and tolerances must be checked. Exact Korean model page title verified; price and availability unknown."
    },
    {
      "id": "gusset_and_lower_strap_screws",
      "quantity": 14,
      "model": "CB5-8",
      "thread": "M5",
      "under_head_length_mm": 8,
      "allocation": {"lower_gussets": 12, "lower_top_strap": 2},
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110100141750/?HissuCode=CB5-8"
    },
    {
      "id": "raised_strap_screws",
      "quantity": 2,
      "model": "CB5-10",
      "thread": "M5",
      "under_head_length_mm": 10,
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110100141750/?HissuCode=CB5-10"
    },
    {
      "id": "top_strap_flat_washers",
      "quantity": 4,
      "model": "WSI-SUS-M5",
      "brand": "SUNCO",
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/221000551972/?HissuCode=WSI-SUS-M5",
      "spec_source": "https://kr.misumi-ec.com/vona2/detail/221000551972/?HissuCode=WSI-TI-M5",
      "nominal_family_dimensions_mm": {"inside_diameter": 5.3, "outside_diameter": 10, "thickness": 1},
      "cad_proxy_dimensions_mm": {"inside_diameter": 5.5, "outside_diameter": 10, "thickness": 1},
      "cad_proxy_matches_supplier_geometry": false,
      "package_quantity": null,
      "nominal_bolt_to_slot_floor_clearance_mm": 1,
      "note": "Exact Korean WSI-SUS-M5 listing verified; dimensions from the WSI M5 family table. Final package quantity and supplier fit unconfirmed. Washers raise all four top strap bolt seats by 1 mm."
    },
    {
      "id": "tray_screws",
      "quantity": 4,
      "model": "CB5-12",
      "thread": "M5",
      "under_head_length_mm": 12,
      "seller": "MISUMI Korea",
      "url": "https://kr.misumi-ec.com/vona2/detail/110100141750/?HissuCode=CB5-12"
    },
    {
      "id": "motor_endplates",
      "quantity": 2,
      "model": "Custom drawing",
      "thickness_mm": 5,
      "candidate_material": "AL6061; temper and finishing pending",
      "candidate_process": "Milling including counterbores",
      "domestic_service": "MISUMI Korea meviy or drawing machining center",
      "urls": ["https://kr.meviy.misumi-ec.com/info/ko/fa-machining-service/", "https://fa-mdrs.misumi.co.kr/Pages/MDRS_OperationGuide.aspx"],
      "exact_design_manufacturing_approved": false
    },
    {
      "id": "lower_flat_gussets",
      "quantity": 4,
      "model": "Custom drawing",
      "thickness_mm": 3,
      "candidate_material": "AL5052; temper and finishing pending",
      "candidate_process": "Sheet cutting and hole finishing",
      "domestic_service": "MISUMI Korea drawing machining center",
      "url": "https://fa-mdrs.misumi.co.kr/Pages/MDRS_OperationGuide.aspx",
      "exact_design_manufacturing_approved": false
    },
    {
      "id": "top_x_straps",
      "quantity": 2,
      "model": "Custom drawing",
      "thickness_mm": 2,
      "width_mm": 16,
      "candidate_material": "AL5052; temper and finishing pending",
      "candidate_process": "Sheet cutting and hole finishing",
      "domestic_service": "MISUMI Korea drawing machining center",
      "url": "https://fa-mdrs.misumi.co.kr/Pages/MDRS_OperationGuide.aspx",
      "exact_design_manufacturing_approved": false
    },
    {
      "id": "raised_strap_end_spacers",
      "quantity": 2,
      "model": "Custom drawing",
      "thickness_mm": 2,
      "candidate_material": "AL5052; temper and finishing pending",
      "domestic_service": "MISUMI Korea drawing machining center",
      "url": "https://fa-mdrs.misumi.co.kr/Pages/MDRS_OperationGuide.aspx",
      "exact_design_manufacturing_approved": false
    }
  ],
  "profile_catalog_reference": {
    "outer_section_mm": [20, 20],
    "slot_width_mm": 6,
    "linear_mass_kg_m": 0.5,
    "section_area_mm2": 183,
    "second_moment_both_axes_mm4": 7420,
    "stock_center_bore_mm": 4.2,
    "tpw_end_tap": "M5, nominal depth 15 mm at both ends",
    "source": "https://kr.misumi-ec.com/pdf/fa/2013/p1935.pdf",
    "catalog_edition": "2013; geometry reference only, not current commercial terms",
    "total_member_length_m": 1.82,
    "derived_profile_only_mass_kg": 0.91,
    "mass_excludes": ["motor plates", "gussets", "straps", "spacers", "fasteners", "tray", "motors", "legs"]
  },
  "fabrication_service_verified_capabilities": {
    "source": "https://fa-mdrs.misumi.co.kr/Pages/MDRS_OperationGuide.aspx",
    "aluminum_milling": ["AL6061", "AL5052", "AL7075"],
    "sheet_cutting_material": "AL5052",
    "listed_sheet_thicknesses_mm": [1, 2, 3, 5],
    "country_of_actual_manufacture_verified": false,
    "quote_requested": false,
    "cad_uploaded_to_supplier": false
  },
  "assembly_checks_pending": [
    "Supplier drawings for the profile groove, HNTT5-5 nut and exact screw head dimensions",
    "Effective end-tap thread depth and M5 screw bottom clearance",
    "Counterbore floor bearing and shear strength, preload and loosening prevention",
    "T-nut insertion sequence, engagement and bolt end clearance",
    "Frame joint slip, gusset and strap stiffness, chassis torsion",
    "Joint-range collision checking under actuation and cable routing"
  ],
  "related_documents": {
    "motors": "../research/domestic_motor_sellers.md",
    "existing_leg_support_parts": "../research/rs06_support_parts.md",
    "p2s_and_frame_options": "../research/p2s_frame_options.md",
    "parameters": "parameters.json"
  }
}
